Black Oxide Coating Thickness

I am outsourcing some components from taiwan and they have a difficult time maintaining a consistent plating thickness using zinc chromate on the steel parts.

Black oxide coating thickness.

The reaction between the iron of the ferrous alloy and the hot oxide bath produces a magnitite fe3 o4 on the actual surface of the part. Black oxide coating thickness. Dipping a metal part into a heated alkaline liquid for a specific period of time triggers the chemical process that forms magnetite on the part s surface. Black oxide penetrates the steel 5 10 thousandths and adds to the part thickness by only 5 10 thousandths providing a hardness of 5 on the mohes scale.

Only very limited corrosion protection under mild corrosion conditions. Black oxide coating mil c 13924 a uniform black coating for ferrous metals. To achieve maximal corrosion resistance the black oxide must be impregnated with oil or wax. Thickness of black oxide coating does not exceed 3 10 5 inch 0 75 µm half of which is added to the part dimension and the second half penetrates into the part depth.

An adherent black oxide coating on a bearing is reported to improve the reliability and performance of bearings especially in wind turbines 3 16 and hence reduced downtime and maintenance costs. I would like to consider using black oxide but need to know more about the capabilities. Black oxide or blackening is a conversion coating for ferrous materials stainless steel copper and copper based alloys zinc powdered metals and silver solder. A black oxide conversion coating is applied to ferrous alloys when oxidizing salts react with the iron to form magnetite fe 3 o 4 the black oxide of iron.

Strong adhesion between the coating and the substrate. A discussion started in 1999 but continuing through 2018. Black oxide coating does not peel from the surface. For moving parts which cannot tolerate the dimensional change of a more corrosion resistant finish.

The point of the black oxide process is to create magnetite fe3o4 an alloy of iron and oxygen molecules on the surface of the metal. A typical thickness of the black oxide layer is about one to two micrometers 2 3 10 13. Mostly a decorative coating. It is used to add mild corrosion resistance for appearance and to minimize light reflection.

Black oxide is a conversion coating formed by a chemical reaction produced when parts are immersed in the alkaline aqueous salt solution operated at approximately 285 degrees f. Though standard black oxide is set up for steel it can be done on other substrates including stainless steel copper and brass among others. How black oxide coating works. One of its advantages over other coatings is.